What Is Mixing Station Dual Screen

The “Mixing Station Dual Screen” refers to equipping one mixing station with two control systems, which can be operated independently to achieve dual control of the mixing station. It not only helps to improve the stability, reliability and flexibility of the mixing station, but also has a simple and intuitive operation interface, which can be easily handled by one operator, thus halving the production control cost and doubling the efficiency.

Mixing Station Dual Screen Working Principle

The “mixing station dual screen” working principle includes the following aspects!

1. Main control system and backup control system: The basic principle of one machine, two controls for a mixing station is to configure two independent control systems on the same set of mixing station equipment, one is the main control system and the other is the backup control system. The main control system is used during normal operation, while the backup control system is enabled when the main control system fails or requires maintenance.
2. Automatic switching function: The system is usually designed with an automatic switching function to ensure that it can quickly switch to the backup control system when the main control system fails to maintain the normal operation of the mixing station. This can be achieved by automatically detecting the failure of the main control system and triggering the switching operation.
3. Dual control operation and monitoring: Each control system includes an operation interface and a monitoring device. The operator can start, stop, adjust and monitor the mixing station through the main control system or the backup control system. In this way, even if one system has a problem, the other system can still control the mixing station.
4. Data synchronization and backup: In order to ensure the consistency of the two control systems, the system usually designs data synchronization and backup functions. This means that the key parameters and data of the main control system and the backup control system are synchronized regularly to maintain consistency, and are backed up and restored when needed.
5. Fault diagnosis and alarm: The system of a mixing station with dual control usually also includes fault diagnosis and alarm functions. When the system detects any potential fault or abnormal situation, it will trigger an alarm and provide corresponding prompts to help operators take quick action.

In general, the dual control of a mixing station aims to improve the reliability and stability of the mixing equipment, ensuring that the mixing station can continue to operate normally even if the main control system fails.

Mixing Station Benefits

01
Save money for mixing station owners
One industrial control system for two production lines
One operator can easily control
Save tens of thousands of dollars in labor costs per year
02
Save trouble for production managers
Stable personnel and convenient management
Simple operation, accurate and error-free, easy to increase production, and rise to the top
03
Increase income for operators
One computer controls two lines, safe and efficient, no need to repeatedly input task orders and mix ratios, more production in the same time, high efficiency

Mixing Station Dual Screen Advantages

The “Mixing Station Dual Screen” production mode can halve the cost of the mixing station and double the efficiency, which is mainly reflected in the following aspects:

The entire production record is traceable
Manual batching records and statistics, automatic warning and recording of operating parameters, and the entire process is traceable6. Remote real-time monitoring
The remote centralized control module moves the equipment away from the mixing building and uses remote centralized control to make the mixing station management safer, faster, more convenient and more efficient! In the office area outside the mixing building, a centralized control room is set up to realize remote production control of the mixing station.

Save labor costs
One computer and one operator can control two production lines. The mixing station only needs two operators to work in two shifts, saving the labor costs of two operators every year.

Dual-machine hot standby and simple operation
The system can control two devices. If one fails, the other can be switched to continue production immediately without delaying production. The system is easy to operate, with one-key switching, one-key separation, and one-key concentration.

One set of data, two-line sharing
Two production lines share a set of data, two-line sharing, data intercommunication, easy management and production coordination, 4. Improve production efficiency
It can support continuous production and uninterrupted batching of different task orders and different mix ratios, reducing the idle time of the mixer and improving production efficiency.

The mixing station dual-screen isn’t just a tool—it’s a gateway to smarter workflows and sustainable cost savings. By embracing Effi-Cost innovations, industries from audio engineering to automated manufacturing are redefining productivity. Ready to transform your operations? Share your experience in the comments or tag us on social media with #EffiCostTrends. Your insights fuel the next wave of breakthroughs!